A6500 Automated Optical Inspection Machine
A6500 Automated Optical Inspection Machine detects common defects encountered in welding production based on optical principles. Use high-speed and high-precision visual processing technology to automatically detect various mounting errors and soldering defects on the PCB board.
Key Features & Benefits
The A6500 Automated Optical Inspection Machine:
- Equipped with 5M pixels imported high-speed industrial camera and telecentric industrial lens, with high precision and high speed
- Standard RGBW ring 4-channel light source are provided to meet the needs of various process substrate measurement
- Independent R&D team for software, using more than 30 excellent vector algorithm, suitable for a variety of component processes and testing requirements
- Powerful and detailed SPC report function, precise image analysis and processing system
- Can be placed before or after reflow oven process
- To support offline programming and remote debugging
- Automatic identification of 1D/2D bar codes
- Support one person, multiple machines, centralized control and management of production line
- Support to connect MES system
|A6500 AOI Machine||ITEM||SPECIFICATION|
|Recognition System||Inspection||The vector image algorithms include logic operation, distance of luminance boundary, chip tracing, OCR/OCV, luminance/color template matching, color distance, color extraction(RGB & HSV), value-range of luminance, offset of luminance, the minimum variation span of luminance, etc... More than 30 kinds of the most advanced algorithms.|
|Camera||Distal high speed CCD 5M Pixel camera|
|Resolution||20um（25um/15um for option）|
|Lens||High-resolution telecentric Lens|
|Depth of focus||5mm (High depth of field lens can be selected for special requirements)|
|Lighting Source||Rings RGB LED lighting. Optional: special white coaxial lighting.|
|FOV||40×40mm (20um) ,
|Paste Printing Defects||Missing， overflow, insufficient, pasting open, stain|
|Component Defects||Missing, shift, skewed, tombstone, billboard, overturned, reversed polarity, wrong, damaged|
|Solder Defects||Overflow, insufficient, short solder, stain|
|Wave Soldering Inspect||Overflow, insufficient, short, Excess Solder, solder void|
|Inspection Items||0201&0.4mmpitch （20um）
01005& 0.3mm pitch（15um）
|Mechanical System||PCB Conveyor||Left to right(Optional, right to left)
PCB fixing: bottom-up, PCB warp correction.
Automatic PCB loading and unloading, Adjustable clearance, Conforming SMEMA standard.
Orbit clearance: 900±20mm
|PCB Thickness||0.5mm – 3.0mm|
|PCB Warp Tolerance||<2mm（Fixture-assisted deformation correction）|
|Component Clearance||TOP≤30mm, BOT≤30mm（customized for special requirements）|
|Driver||AC server， camera moves in the directions of X/Y.|
|Soft System||Operation System||Microsoft Windows 7 X64|
|Characteristic||Basis on Vector analysis algorithm, integrated variety of software algorithms of Color Extraction、Luminance Extraction 、Color Distance， for SMT components and the position of the solder joints , appearance , accurate positioning and analysis accurately eliminate all kinds of bad points|
|Operation||Graphic programming, Chinese, English|
|Programming||CAD、handwork programming, Support offline programming（Optional）|
|Computer||Industrial Computer, Intel four-core I7 CPU, Memory:16G, Hard disk: 1TB|
|Display||21 inch TFT|
|Network||Multi machine control||The operator can control multi same machines in the control terminal|
|Network||NG adaptable, check and correct PCBA defects at repair station|
|Communication port||SMEMA, RS232,RJ45|
|Power Supply||AC220V, 10%, single phase 5A 50/60HZ, power consumption 1000W with UPS inside|
|Working Environment||Temperature10-40℃, humidity 30-80% RH|
We're always on call to solve your problem
Will you provide on-site support ?
Our team of qualified and experienced engineers is available for on-site maintenance and repair support. you can reach us through online chatbox, skype, Whatsapp, phone call and email, we're always on call to help you solve the problems.
Any training will be provided ?
We offer complete training programs for all of our Pick and Place Machine, Reflow Equipment, Wave and Selective soldering equipment at our Shenzhen, Suzhou facility and also provide on-site training at customer locations. Our programs are designed to provide your engineers, technicians and machine operators with the operation and maintenance knowledge they need to get the best performance out of our machines.
Where can I get spare parts ?
You can visit our spare parts store to get the parts you need, payment by Paypal/credit card is available. besides, you can contact us for the parts, payment by Bank transfer is available.