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A6500 Automated Optical Inspection Machine

A6500 Automated Optical Inspection Machine detects common defects encountered in welding production based on optical principles. Use high-speed and high-precision visual processing technology to automatically detect various mounting errors and soldering defects on the PCB board.

High-precision Inspection

Extremely fast inspection

Precise image analysis and processing system

Support to connect MES system

Key Features & Benefits

The A6500 Automated Optical Inspection Machine:

  • Equipped with 5M pixels imported high-speed industrial camera and telecentric industrial lens, with high precision and high speed
  • Standard RGBW ring 4-channel light source are provided to meet the needs of various process substrate measurement
  • Independent R&D team for software, using more than 30 excellent vector algorithm, suitable for a variety of component processes and testing requirements
  • Powerful and detailed SPC report function, precise image analysis and processing system
  • Can be placed before or after reflow oven process
  • To support offline programming and remote debugging
  • Automatic identification of 1D/2D bar codes
  • Support one person, multiple machines, centralized control and management of production line
  • Support to connect MES system

Specifications

A6500 AOI MachineITEMSPECIFICATION
Recognition SystemInspectionThe vector image algorithms include logic operation, distance of luminance boundary, chip tracing, OCR/OCV, luminance/color template matching, color distance, color extraction(RGB & HSV), value-range of luminance, offset of luminance, the minimum variation span of luminance, etc... More than 30 kinds of the most advanced algorithms.
CameraDistal high speed CCD 5M Pixel camera
Resolution20um(25um/15um for option)
LensHigh-resolution telecentric Lens
Depth of focus5mm (High depth of field lens can be selected for special requirements)
Lighting SourceRings RGB LED lighting. Optional: special white coaxial lighting.
FOV40×40mm (20um) ,
30×30mm(15um)
0201 Chip<7.6ms
Per-image Time220~450ms
Paste Printing DefectsMissing, overflow, insufficient, pasting open, stain
Component DefectsMissing, shift, skewed, tombstone, billboard, overturned, reversed polarity, wrong, damaged
Solder DefectsOverflow, insufficient, short solder, stain
Wave Soldering InspectOverflow, insufficient, short, Excess Solder, solder void
Inspection Items0201&0.4mmpitch (20um)
01005& 0.3mm pitch(15um)
Mechanical SystemPCB ConveyorLeft to right(Optional, right to left)
PCB fixing: bottom-up, PCB warp correction.
Automatic PCB loading and unloading, Adjustable clearance, Conforming SMEMA standard.
Orbit clearance: 900±20mm
PCB Size50×70mm-400×330mm
PCB Thickness0.5mm – 3.0mm
PCB Warp Tolerance<2mm(Fixture-assisted deformation correction)
Component ClearanceTOP≤30mm, BOT≤30mm(customized for special requirements)
DriverAC server, camera moves in the directions of X/Y.
Orientation<10um
Moving SpeedStandard:500mm/s,Max:800mm/s
Soft SystemOperation SystemMicrosoft Windows 7 X64
CharacteristicBasis on Vector analysis algorithm, integrated variety of software algorithms of Color Extraction、Luminance Extraction 、Color Distance, for SMT components and the position of the solder joints , appearance , accurate positioning and analysis accurately eliminate all kinds of bad points
OperationGraphic programming, Chinese, English
ProgrammingCAD、handwork programming, Support offline programming(Optional)
ComputerIndustrial Computer, Intel four-core I7 CPU, Memory:16G, Hard disk: 1TB
Display21 inch TFT
NetworkMulti machine controlThe operator can control multi same machines in the control terminal
NetworkNG adaptable, check and correct PCBA defects at repair station
Communication portSMEMA, RS232,RJ45
OtherAir Supply0.5MPA.80cm³/min
Machine Dimensions100×96×160cm
Weight~670kg
Power SupplyAC220V, 10%, single phase 5A 50/60HZ, power consumption 1000W with UPS inside
Working EnvironmentTemperature10-40℃, humidity 30-80% RH

Have Questions?

We're always on call to solve your problem

  • Will you provide on-site support ?

    Our team of qualified and experienced engineers is available for on-site maintenance and repair support. you can reach us through online chatbox, skype, Whatsapp, phone call and email, we're always on call to help you solve the problems.

  • Any training will be provided ?

    We offer complete training programs for all of our Pick and Place Machine, Reflow Equipment, Wave and Selective soldering equipment at our Shenzhen, Suzhou facility and also provide on-site training at customer locations.  Our programs are designed to provide your engineers, technicians and machine operators with the operation and maintenance knowledge they need to get the best performance out of our machines.

  • Where can I get spare parts ?

    You can visit our spare parts store to get the parts you need, payment by Paypal/credit card is available. besides, you can contact us for the parts, payment by Bank transfer is available.

Wiring

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Reach Us

  • Location :

    Huaide Cuihai Industrial Park, Fuyong Ave, Bao'an, Shenzhen 518103, China

  • Email :

    info@seamarksmt.com

  • Phone :

    +86 156 0298 9546

    We will reply to you in 6 hours!

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